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Thought Leadership

AI Will Revolutionize Life Sciences Asset Discovery. Can Manufacturing Keep Up?

Jenn Azar, CEO, Stellix
September 4, 2024
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The life sciences industry is undergoing a profound transformation, driven by the unprecedented speed of asset discovery facilitated by advanced AI tools. 

As a CEO deeply embedded in the automation and digital transformation space, I’m witnessing firsthand the seismic shifts these technologies are causing. From research to process development to commercialization, AI is set to disrupt the entire operational model of drug development.

The value of AI asset discovery—and it does have significant value—can only be realized if the entire manufacturing ecosystem is able to adapt accordingly. What are the implications of these advancements? And how can we create new, integrated operational models that address emerging complexities and accelerate the transition from discovery to patient?

The Acceleration of Asset Discovery

Artificial intelligence (AI) is revolutionizing the speed at which new assets—such as drugs, therapies, and biologics—are discovered. Traditional methods of discovery, often characterized by lengthy and iterative processes, are being supplanted by AI-driven approaches that can analyze vast datasets, predict outcomes, and identify promising candidates with remarkable speed and accuracy.

Key factors driving the acceleration of asset discovery include:

  • Big data analytics: AI systems can process and analyze enormous volumes of data from diverse sources, uncovering patterns and correlations that might elude human researchers.

  • Machine learning algorithms: These algorithms enhance predictive accuracy, enabling researchers to identify potential drug candidates and biomarkers more swiftly.

  • Automated experimentation: AI-driven robotics and automated labs accelerate the testing and validation phases, significantly reducing time-to-insight.

Impact on Adjacent Segments

There’s no denying that the rapid pace of asset discovery is a boon for the life sciences industry. However, it does introduce significant complexities in the subsequent stages of process development and manufacturing. The traditional linear model, in which discovery is followed by sequential development and manufacturing, is increasingly inadequate to keep pace with the accelerated discovery phase.

AI-related changes in drug development have accelerated the speed of science to a point where the existing processes and technologies used to manufacture drugs are no longer sufficient. Those of us in life sciences manufacturing can feel the weight of this current reality. 

While the science is there to forge ahead faster than ever, the systems and methods aren’t. The ability to analyze, synthesize, and operationalize all of this new data is lagging behind.  

The most significant challenges include:

  • Scalability: Rapid discovery demands equally rapid scaling of manufacturing processes, which current systems are often ill-equipped to handle.

  • Integration: Seamless integration of process, people and data between discovery, development, and manufacturing is essential, yet often lacking harmonization leading to bottlenecks and delays.

  • Regulatory compliance: Maintaining compliance with regulatory standards while accelerating processes adds an additional layer of complexity.

It’s Time for a New Operational Model

To address these challenges, the life sciences industry must embrace a new operational model that integrates discovery, development, and manufacturing into a cohesive, agile system. This model will leverage advanced technologies and data-driven methodologies to create a flexible, responsive, and efficient end-to-end pipeline. 

Digitization, a crucial element of Industry 4.0 and beyond, is imperative for life sciences manufacturers who want to innovate with emerging modalities.  

While many large-scale facilities continue to “run on paper,” the speed and scale of therapies coming out of AI-driven development demand robust, digitized solutions. Data must be available at the rate the therapies are being produced to streamline regulatory compliance and decrease time to market.  

A new and improved operational model could look something like this:  

Enabling an integrated data ecosystem

Establish a unified data platform that connects all stages of the asset lifecycle, from discovery to manufacturing. This ecosystem enables real-time data sharing and decision-making, enhancing collaboration and efficiency across the asset pipeline. The business processes must be streamlined to enable this new way of working, and change management is a critical component. Processes can be adjusted, but unless people are able and willing to follow them, improvements will fall short of desired results. 

Deploying AI-driven process optimization

AI is contributing to the challenge of increased complexity, but AI can also be part of the solution. Deploy AI tools not only in discovery but also throughout development and manufacturing processes. Machine learning algorithms can optimize process parameters, predict outcomes, and identify potential issues before they arise, ensuring a smoother transition from lab to production. These aren’t simple transitions: they require evaluating and eliminating significant tech debt and the large-scale change management that goes along with it. 

Enabling a modular manufacturing strategy 

Develop modular, flexible manufacturing systems capable of rapid reconfiguration to accommodate different products and processes. This adaptability is crucial for responding to the dynamic demands of accelerated discovery. We need to prepare operations teams for this culture shift, which requires adopting an agile mindset. 

Fostering regulatory collaboration

Foster closer collaboration with regulatory bodies to develop adaptive regulatory frameworks that keep pace with science and technological advancements. This partnership ensures that compliance does not become a bottleneck in the accelerated pipeline. Compliance design needs to be considered before manufacturing, instead moving into the datasets in discovery and process development. This shift will enable faster time to value and faster delivery to patients.

What We Stand to Gain: Making Life Better for Humankind 

The life sciences industry stands at the cusp of a new era driven by AI-enabled rapid asset discovery. To fully realize the potential of these advancements, we must rethink and reengineer the operational models that support and deliver on the promise of those discoveries.  

By embracing integrated, data-driven, and flexible people/systems, we can overcome the complexities introduced by accelerated discovery and pave the way for a new paradigm in life sciences—a paradigm where speed, efficiency, and innovation coexist seamlessly. Ultimately, we can deliver life-changing therapies to patients faster than ever before. 

As we embark on this journey, collaboration and visionary leadership will be key. Together, we can transform challenges into opportunities and lead the life sciences industry into a future of unprecedented possibility. The work we do and the decisions we make contribute to what we’re all collectively striving for: continuously improving life for humankind.